Garage Door Energy Efficiency Lab

R-Value · Heat Transfer · Air Sealing · Cost Savings
R-Value
How heat moves through the door
Air Sealing
Where leaks happen
Your Numbers
Model your own cost
01 / Insulation Science
R-Value & Door Construction
R-value measures resistance to heat flow. A higher R-value means less heat passing through the door. For what to aim for, Clopay's insulation guide suggests about R-6 to R-10 for a detached garage in a temperate climate, R-10 to R-13 for an attached garage in a cold climate, and R-15 or more in extreme cold.
Door Type
Single Steel
R-Value
0 (none)
Thickness
24 ga steel
Heat Loss Rate
HIGH

Single Steel (R-0)

A sheet of steel with no insulation. Steel conducts heat well, so it passes heat straight through between the garage and the outside. Cheap and light.

Polystyrene Insulated

Rigid foam board glued between two steel skins. The foam does the insulating work, but heat can bypass it where steel meets steel at the panel edges.

Polyurethane Injected

Liquid polyurethane is injected between the steel skins and expands to fill the space. Because it bonds to both skins, it leaves fewer gaps than glued board.

02 / Thermal Dynamics
Heat Flow Simulation
Watch heat particles flow through different door constructions. The bigger the temperature difference between inside and outside, the faster heat moves. This is an illustrative simulation, not measured data.
Inside Temp
68°F
Outside Temp
30°F
ΔT
38°F
BTU/hr Loss
2,860

📐 The Heat Transfer Equation

Q = U × A × ΔT, where Q is heat loss (BTU/hr), U is the U-factor (1/R-value), A is door area (ft²), and ΔT is the temperature difference. Illustrative arithmetic, with our assumptions: a 16×7 door is 112 ft², a 38°F difference, and single steel treated as R-1. That gives 112 × 1.0 × 38 = 4,256 BTU/hr. At R-18 it is 112 × (1/18) × 38 = about 236 BTU/hr.

03 / Infiltration
Air Sealing & Weatherstripping
Even a well-insulated door loses efficiency through air leaks around the perimeter, between panels and at the bottom seal. The readouts below are an illustrative model, not measured data.
Seal Condition
WORN
Air Changes/Hr
3.2
Infiltration Loss
1,850 BTU/hr
Wind Effect
—

Bottom Seal (Astragal)

The rubber or vinyl strip along the bottom edge. It has to seal against an often-uneven floor. Types include T-style (slots into a retainer), bulb seal (compression), and threshold seals (a raised bar the door presses against). Clopay says most seals need replacing every two to three years, depending on climate and use; replace one when it is cracked, brittle, or you can see daylight under the door.

Side & Top Weatherstrip

PVC or vinyl strips fixed to the door jamb. They compress against the door face when closed. The top seal bridges the gap between the top panel and the header. Replace them when gaps appear or the material loses its spring-back.

Panel Joints

Each horizontal joint between panels is a potential leak path. Insulated doors usually have a tongue-and-groove or vinyl compression joint between sections; a single-steel door may have none.

Wind Pressure Effect

Wind pushes air toward the windward side and pulls it from the leeward side, so air moves through every gap. This is why a leaky garage can feel drafty in a storm even with the door closed.

04 / Dollar Impact
Energy Cost Calculator
An illustrative model of the cost difference between door insulation levels. The degree-day estimate, the attached-garage multiplier and the treatment of single steel as R-0.5 are our assumptions, so use it to compare the settings, not to predict your bill.
R-0 (No Insulation)
R-8 (Polystyrene)
R-18 (Polyurethane)
R-0 Annual Cost
$385
R-8 Annual Cost
$148
R-18 Annual Cost
$72
Upgrade Savings
$313/yr

💰 Payback Period

HomeAdvisor puts an insulation upgrade at $600 to $3,000 depending on the insulation type and door size. Compare your own quote with the modelled savings above.

⚠ The Attached Garage Factor

If your garage shares a wall with heated or cooled living space, the garage temperature can affect your HVAC load through that wall. A garage that follows the outdoor temperature makes that wall work harder.